Nonlinear Modeling and Control of Double-Mast Crane

crane · nonlinear underactuated system · input shaping control · anti-sway control · feedforward control · Simulink

Overview

This case presents the construction and implementation of a double-mast crane experimental platform with crane motion control, attitude measurement, and real-time feedback. The system architecture is modular with universal hardware interfaces, easy to reproduce and extend — suitable for experimental validation, engineering practice, and teaching demonstration of complex crane systems. ---

System Architecture

Nonlinear Modeling and Control of Double-Mast Crane — system architecture diagram

Signal flow summary:

  • **Control signal:** Controller → motor driver → motor → crane.
  • **Feedback signal:** Encoder (swing angle / pitch angle) → controller.

Experimental Setup

Nonlinear Modeling and Control of Double-Mast Crane — experimental setup photo

Hardware Configuration

ComponentModel
Servo MotorSYNTRON 60CB20C-500000
EncoderNEMICON 18M-1000-2MD-A25-15-00E

Platform Compatibility Note

This system was validated under QUARC / Simulink. The signal interfaces (analog voltage, encoder, digital I/O) are electrically compatible with real-time control platforms including dSPACE, Speedgoat, and NI systems.

Applicable Scenarios

  • Graduate research: underactuated crane anti-sway control thesis experiments
  • Industrial automation: crane motion control and payload swing suppression
  • HIL simulation: input shaping and feedforward control validation
  • Control course labs: nonlinear underactuated system modeling and control

Important Notice

This application example documents an actual lab setup and is provided for technical reference only. Hardware shown reflects the validated configuration used in this experiment; equivalent substitutions may be applicable for similar setups. Customers are responsible for final product selection and application suitability assessment.

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